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ITW Philadelphia Resins Repair
Compound
Filling, Smoothing and Fairing Compound |
NO. 1015
DESCRIPTION
REPAR COMPOUND is a two component epoxy paste developed specifically for filling,
smoothing and fairing applications on metals, plastics (FRP), wood or masonry. The smooth
consistency and excellent nonsagging properties of Repair Compound make it unexcelled for
leveling rough or pitted plating, forming fillets, smoothing weld seams, etc. REPAIR
COMPOUND is nontoxic and contains no solvents. Resistance to fresh water, salt water,
crude and refined oils, gasoline, jet fuel, etc., is excellent.
Preparing surfaces of hulls, storage tanks, sonar domes, etc., for painting, fiberglassing
or rubber lining generally requires that all welds, pitting, rough surfaces or
irregularities be smoothed. The use of REPAIR COMPOUND provides a tough, uniform
surface that will readily accept any top coating or lining.
Exceptional troweling and application characteristics provide a smooth finished surface.
If additional finishing is desirable, the material is readily sanded or ground. The
excellent feathering properties facilitate the achieving of precision surface profiles or
smoothness.
Repairs of pump casings, impellers, sea chests, condenser boxes, etc., are easily and
effectively accomplished with REPAIR COMPOUND. Additional uses include the fairing of
corroded or uneven hull and deck plating, repair of cavitation damage, repair and sealing
of riveted seams, etc. REPAIR COMPOUND is ideally suited for fairing around sensitive
electrical equipment as it contains no metallic fillers.
SURFACE PREPARATION
The adhesion of REPAIR COMPOUND is greatly improved by removing all grease, rust, scale
and paint from surface before application. Sand-blasting of metal surfaces to SSPC #l0
Near White is the preferred preparation, but sanding, grinding or hand chipping are
acceptable for small areas. Uncoated fiberglass or wood requires grinding or sanding to
roughen or clean surface. Compound may be used for fairing over sound old coatings if
surface is lightly abraded by sanding to maximize adhesion.
Remove all grease and oil films by thoroughly cleaning surface with clean rags saturated
with TriChloroEthylene, Xylene or PRT-59 Solvent.
MIXNG INSTRUCTIONS
Place equal quantities by volume of blue resin and white hardener on small palette or
mortar board with putty knife. Thoroughly mix the equal quantities together until a
uniform streak-free blue color is achieved. A complete intermixing of the two components
is essential for proper curing.
Working time of mixed material is one hour at 22°C (72°F), longer at lower temperatures,
shorter at higher temperatures.
REPAIR COMPOUND will hard cure and is readily overcoated, ground or sanded in 6 hours at
21°C (70°F). Up to 8 hours may be required at 10°C (50°F). Hand or tool dampened with
water aids in smoothing. Clean tools and equipment with epoxy solvent or PRT-59 Solvent.
PHYSICAL PROPERTIES
| COLOR: |
Resin - Blue
Hardener - Cream
Mixed - Blue |
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| COMPRESSIVE STRENGTH: |
623 kg/cm2
(8,9000 psi) |
ASTM D-695 |
| CURE TIME: |
8 hours @ 22°C (72°F)
Sandable in 3 hours @ 22°C (72°F)
Full Cure: 24 hrs. 22°C (72°F)
3.1 mm (1/8") film |
| HARDNESS - SHORE D: |
65-70 after 8 hours @ 22°C (72°F)
80-85 after 24 hours @ 22°C (72°F) |
| IZOD IMPACT STRENGTH: |
0.24 Newton meters/cm
(5.3 in.lb./in |
ASTM D-256 |
| MIXING RATIO - By Volume: |
1:1 |
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| NET WEIGHT PER 7.57 Liters: |
10 Kg (22 lbs.)
(2 gallon unit) |
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| PACKAGING: |
1.89 liters (2 quart) unit
7.57 liters (2 gallon) unit |
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| POT LIFE: |
70 min. @ 22°C (72°F)
75 mm (3") thickness |
| SHELF LIFE: |
One year (closed container) |
| SPECIFIC GRAVITY: |
1.45 |
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| TENSILE STRENGTH: |
183 kg/cm2
(2,600 psi) |
ASTM D-638 |
| VISCOSITY: |
Paste |
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130 Commerce Drive - Montgomeryville, PA 18936
215.855.8450 - Fax 215.855.4688 |
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